Click the WhatsApp button to chat, or leave a message, and we will contact you within 12 hours.
CR309 Professional Common Rail Injector Test Bench with Automatic Measurement
The CR309 Common Rail Injector Test Bench is a high-precision diagnostic device engineered to simulate the working conditions of a diesel engine ECU. It provides high-pressure common rail system control signals for Bosch, Denso, Delphi, and Piezoelectric injectors. Equipped with an industrial PC and a Windows-based operating system, the CR309 offers fully automatic testing of injection flow and return oil. Its compact design and high-pressure stability (up to 2000 bar) make it an essential tool for professional diesel workshops specializing in injector maintenance and repair.












The CR309 professional test bench simulates working conditions of a diesel engine ECU for accurate diagnostic operations. Below are typical OEM references validated in our workshop database.
| Brand | Typical OEM Reference | Injector Family |
|---|---|---|
| Bosch | 0445110 series, 0445116 series | Solenoid Common Rail Injector |
| Bosch Piezo | 0445115 series, 0445117 series | Piezoelectric Common Rail Injector |
| Denso | 095000-0760, 095000-5471 | Common Rail Injector |
| Denso | 095000-7560, 095000-1210 | Heavy-Duty Common Rail |
| Delphi | EJBR01501Z, EJBR02201Z | Solenoid Common Rail |
| Siemens | A2C59517051, A2C59517052 | Piezo Injector |
This workshop diagnostic platform covers the leading diesel fuel system manufacturers: Bosch, Denso, Delphi, and Siemens. The ECU signal simulation accurately replicates real engine conditions for both solenoid and piezoelectric injector families. Continuous software updates extend coverage as new OEM releases appear.
Q1: Does the test bench simulate real engine ECU signals?
Yes. The system provides high-pressure common rail control signals that accurately replicate diesel engine ECU operation, ensuring test results match real-world conditions.
Q2: What brand coverage is supported?
The bench covers Bosch, Denso, Delphi, and Siemens injector families, including both solenoid and piezoelectric types. Software updates extend coverage as new OEM releases appear.
Q3: Is the measurement fully automatic?
Yes. The system offers fully automatic testing of injection flow and return oil, with measurement results displayed on the Windows-based industrial PC interface.
Q4: What training is included with the equipment?
Every shipment includes on-site installation, operator training, and remote software support for the first six months. Multilingual manuals cover English, Spanish, and Russian.
Q5: Can the database be expanded with custom test plans?
Yes. The built-in database supports custom test plans for specialized injector families, and technicians can save and edit parameters for future diagnostic work.
Fully Automated Operation: Automatically adjusts rail pressure and motor speed, measures fuel flow via high-precision electronic sensors, and generates detailed test reports without manual intervention.
Comprehensive Brand Support: Integrated database covers thousands of test plans for Bosch, Denso, Delphi, Siemens, and third-generation Piezoelectric injectors.
Industrial-Grade Control: Powered by a stable industrial PC with a user-friendly interface, supporting multi-language operations and remote system updates.
Dual Testing Modes: Features "Normal Test" for comprehensive analysis and "Quick Test" (20 seconds per condition) for high-efficiency workshop throughput.
Precise Pressure Management: Utilizes an original common rail pump and intelligent PID algorithms to maintain stable rail pressure up to 2000 Bar.
Safety & Reliability: Includes built-in short-circuit protection and pressure overload safety protocols to ensure the longevity of both the machine and the injectors being tested.
Data Management: Allows users to add, edit, and save custom injector part numbers and parameters in the searchable database.
The ECU simulation module accurately replicates diesel engine control signals for both solenoid and piezo injector families. The Windows-based industrial PC provides real-time monitoring of rail pressure, injection quantity, and return oil volume. Spare parts inventory and remote diagnostic assistance are available for the entire product lifecycle, ensuring minimal downtime for professional injector workshops.
| Technical Parameter | Specifications (Model CR309) |
|---|---|
| Main Motor Power | 5.5 KW (High Stability Output) |
| Maximum Rail Pressure | 2000 Bar (200 MPa) |
| Injector Support | Solenoid Valve & Piezoelectric Ceramic Injectors |
| Measurement System | High-Precision Automatic Flow Sensor |
| Operating System | Windows OS with Industrial PC Control |
| Testing Stages | Sealing, Full Load, Idle, Pre-injection, Backleak |
| Dimensions | Approx. 160 * 100 * 180 CM |
| Weight | Approx. 350 - 400 KG |
| Power Supply | 380V 3-Phase (220V Optional) |



VIEWS:413 Times
Beacon Machine Manufacturing Co.,ltd. 